Bench Top Thin Flim Coating Equipment and Systems

SONO-CELL^® Bench Top ultrasonic coating system is ideal for a variety of thin film coatings applications, including fuel cell membrane, solar cells, meshes, glass plates, screens, medical devices. The coating system is equipped with a HMI for programming and monitoring process parameters, two platform size options. The enclosure can be adapted to include environmental control to suit specific applications. User friendly integrated programming and control system, as well as capability for the system component such as nozzle, pump, robot, and temperature. The optional features include of heated platform and/or vacuum platform, and precursor sonication methods.

STANDARD FEATURES

Bench Top ultrasonic precision spray coater is mainly used for research and development. Ultrasonic spray coating technology can produce highly uniform nano-scale thin film coatings for a variety of applications.

Sonaer's ultrasonic spray nozzle, with a variety of frequencies and plume shaping attachments to suit the applications.

High efficiency spray, the material usage ratio > 95%, Spray pattern uniformity +/- 2%

Maximum spray area coverage: 300mm × 300mm (SNR300), 500mm x 500mm (SNR500)

Precision Syringe Pump Liquid Dosing/Dispensing.

Full digital ultrasonic generator:

Sonaer's multi-DSPs closed loop control technology provides highly stable operation.

Auto Atomization Power Adjustment (AAPA).

Real time operating frequency display.

VMD Simulation based on physical properties of the medium during atomisation.

SNR300 XYZ servo robot motion system [400mm(X) x 400mm(Y) x 100/200mm (Z)], maximum speed of 1000mm/s on X&Y axes.

SNR500 XYZ servo robot motion system [600mm(X) x 600mm(Y) x 100/200mm (Z)], maximum speed of 1000mm/s on X&Y axes.

Self-cleaning ultrasonic nozzle prevents clogging.

All system components are compatible with the typical solvents such as; THF, acetone, DMAC, toluene, chloroform, and polymers such as; urethanes, polycarbonates, silicones, styrene.

Exhaust system interface: ready for connecting to exhaust system of workshop or lab. HEPA filter facility.

Integrated control of the nozzle, liquid delivery, and motion system by full color touch panel with user friendly interface.

Built in PC and full color HMI with touch screen and keyboard.

SNR300 Dimensions (cm): 150 W x 90 D x 75 H, Weight: 150Kg (Note- Dimensions and weight may vary subject to the level of customization).

SNR500 Dimensions (cm): 160 W x 120 D x 175 H, Weight: 350Kg (Note- Dimensions and weight may vary subject to the level of customization).

Power input: 120-240VAC 50/60Hz, single phase, 16A.

Ethernet connection and Camera for remote process monitoring and record keeping or troubleshooting.

Laser targeting for coating position.

Optional Features

Multiple nozzle configurations for layering of different chemistries and ease of setup for multiple spray applications.

Continuous Flow Syringe Pump provides continuous liquid delivery for extended operation.

Ultrasonic Dispersion: A variety of methods to prevent agglomerating and depositing are available to suit the application.

Customized substrate platform, Heated (Max 250°C), Vacuum Chuck.

Gas Tight Enclosure.